What is Refrigeration Cycle? – Basic & Explanation

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What is Refrigeration Cycle? – Basic & Explanation

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The refrigeration cycle is the main basic cycle for all air conditioning and refrigeration equipment. In this chapter, we will discuss, basic of a refrigeration cycle, mainly vapour compression cycle, main concept, parts, components, working principle along with a real example etc.

Let’s get into Refrigeration cycle!

What is Refrigeration Cycle?

Refrigeration cycle is thermodynamic cycle to generate refrigerating effect with the use of evaporator, compressor, condenser & expansion valve.

This process is basically a thermodynamic process where working fluid absorbs heat from the surrounding at low temperature and reject the heat to the atmosphere at higher temperature.

  • The refrigeration cycle is used to cool & heat or comfort design or as per process temperature requirements.
  • It works based on reversed Rankine cycle.
  • In this process, heat flows from low temperature to high temperature.
what is refrigeration cycle
What is refrigeration cycle

Basic Concept of Refrigeration Cycle

There are a few concepts of refrigeration, which is necessary to know before discussing the refrigeration cycles.

  • Evaporation
  • Saturation Temperature
  • Saturation Pressure
  • Superheat
  • Cooling
  • Condensation
  • Subcooling
  • Change of boiling point with respect to pressure
  • Heat Transfer

Evaporation

Evaporation means a change of phase from liquid to gas. In this case, heat needs to be added for the change. The amount of heat required to evaporate a liquid is called heat of evaporation.

  • It measured at the liquid’s boiling point.
  • If the boiling point is less, evaporation will be at less temperature.
  • If the boiling point is high, evaporation will be at a high temperature.

Normally, refrigerant has a very less temperature very less, for example, Refrigerant R410a has -51.7 deg. C. It means this refrigerant start evaporating at normal atmospheric conditions.

Now, what do you think how this evaporation happens? It requires heat to evaporation and this heat comes from adjacent space. So, adjacent space or air or even water loses heat and become cool.

Saturation Temperature

It is nothing but the boiling point, basically it means the temperature at which water boils into water vapor.

Saturation Pressure

It is nothing but the pressure at which water boils into water vapor corresponding to saturation temperature.

Superheat

Superheat, as the name suggest, means when heating is done in little different manner, basically heats after vapor or saturation temperature.

Let’s take some water, 

Heat the water,

  • We will see water will start boiling at 100 deg. C. and vapor will be formed.
  • Heat more, the water temperature will not be increased (100 deg. C) but heat content will increase.
  • If we add more heat, heat content, as well as the temperature of vapor, will increase, say 105 deg. C.

Here, the increase of temperature after the boiling temperature is called as superheat.

Superheat = Temperature at current stage – Boiling Temperature

Superheat = 105 – 100 = 5 deg. C

Cooling

We all feel cold in the winter season. But do you know why this cooling happens? What is the exact reason?

Let’s try to understand with an example.

Take a small amount of medicated spirit on your palm, and soon your palm will get cooled. How does the palm get cold?

Steps are,

  • We know that at normal pressure & temperature, the medicated spirit starts to evaporate.
  • Now, the medicated spirit takes the heat from the palm.
  • Palm loses heat
  • We know, losing heat means simply getting cold.

Condensation

Condensation means a change of phase from gas to liquid. In this case, heat needs to be rejected to change a gas to liquid.

If a refrigerant vapour rejects heat, at certain conditions, it will be changed into liquid.

Subcolling

Subcooling, as the name suggest, means when cooling is done in little different manner, basically cools below the temperature where the water vapor turns into liquid water.

Cool the water,

  • We will see water vapor will start to form a liquid at 0 deg. C.
  • Cooling more, the water temperature will not be increased (0 deg. C) but cooling will be continued.
  • If we cool more, heat content, as well as the temperature of the water, will decrease, say -2 deg. C.

Here, the decrease of temperature after the saturation temperature is called as subcooling.

Subcooling = Saturation Temperature –  Temperature at current stage

Subcooling = 0 – (-2)  deg. C = 2 deg. C

Change of Boiling Point with respect to Pressure 

Boiling a liquid at low pressure is easy. You will be wonder when you will see water at normal pressure boils at 100 deg. C but the same water at the mountain will be boiled at 80 deg. C.

Why is this happen? It is because the pressure is less at the higher elevation and water boils at low pressure.

Heat Transfer

If you take an iron rod and heat one side of it holding the other side, very soon you will feel hot. Why does it happen? Because of heat transfer!

Here, heat from the hotter section of the iron rod is transferred to the opposite side of the rod that was normal.

  • So, heat transfers from a hot area to a cold area.
  • But do you know when heat will flow from the hot to the cold region?
  • or is it possible!

Yes, possible if we do some external work.
Three ways i.e., conduction, convection & radiation are the method of heat transfer.

Refrigerant Cycle Description

All refrigerating equipment & air conditioners work based on refrigeration cycles. We are discussing mainly the vapor compression cycle in this article.

In another refrigeration cycle, namely vapor absorption is used in case of waste heat is available. It will be discussed in another article.

Let’s us learn, the basic description of the vapor compression type refrigeration cycle.

Refrigerant circulates through evaporator, compressor, condenser, expansion valve and continues this cycle.

main part of refrigeration cycle
Main part of refrigeration cycle

Parts of Refrigeration Cycle

Now, let’s understand the parts of the components of a basic refrigeration cycle. Have you seen any inside view of our home split air conditioner during maintenance? Or have you visited any air conditioners repair shop?

There are various kinds of refrigeration machines or air conditioners, but basic refrigeration cycle has a basic cycle.

Let’s try to explore the different components of a refrigeration cycle along with brief explanation as well as functions of each part.

There are four (4) major components in air conditioners:

  • Evaporator
  • Compressor
  • Condenser
  • Expansion valve

Along with the main components, all other parts of refrigeration cycle are

  • Evaporator fan
  • Filters
  • Refrigerant
  • Condenser fan
  • Electric motors
  • Controls
  • Electrical cables
  • Control cables
  • Refrigerant pipes
  • Drainpipes

Description of Refrigeration Cycle Parts

Let’s start to learn the main parts of the refrigeration cycle,

Evaporator

Evaporator is one of the main equipment in refrigeration cycle. It is nothing but a cooling coil which works as a heat exchanger in refrigeration cycle.  

refrigerant cycle parts evaporator
Refrigerant cycle parts evaporator

The main functions of evaporator are,

  • In the evaporator, refrigerant changes its phase from liquid to vapour at normal pressure & temperature.
  • To change this phase, refrigerant needs heat, i.e. latent heat of vaporization.
  • This heat comes from adjacent medium i.e. air or liquid, based on the system.
  • Medium loses heat so, medium is cooled.

The continuous phase change process occurs, and cooling effects are going on so that air conditioning to be maintained.

This evaporator is installed in indoor unit, or air handling unit or indoor side of packaged air conditioners. Capacity of refrigeration units or air conditioners is based on the nos. or sizes of evaporator coils. If the capacity is more, evaporator size will be more.

Compressor

The compressor, the most important part of the refrigeration cycle. I mainly the heart of the refrigeration system.

The main functions of the compressor are:

  • Due to rotation of compressor, a low pressure is created at the suction side.
  • Low pressure helps the water vapour to get into the compressor.
  • It also helps to have a low pressure inside the evaporator.
  • Continuous recirculation is maintained.
  • Compressor compresses the vapour.
  • In the compressor, the refrigerant vapour pressure & temperature is increased and a continuous pressure & temperature difference between evaporator & compressor is maintained.
  • This difference increases the speed of phase change from liquid to vapour and helps the refrigeration process faster.
Refrigeration cycle parts compressor

After compressor, the refrigerant goes to the third important component condenser.

Condenser

As the name suggest, condenser simply condenses the refrigerant. It is a heat exchanger and it rejects heat from the refrigerant to the atmosphere. In the condenser, vapour changes into liquid by undergoing a phase change.

  • Superheated refrigerant vapour is released from the compressor.
  • In the condenser, heat content from the refrigerant vapour is reduced & becomes saturated vapour.
  • Further reduction of heat content from the saturated vapour changes its phase from vapour to liquid.
  • In this phase change, a slight low pressure or vacuum is created in the condenser which helps the condensation faster.
  • The condenser designed considering more surface area with fins arrangement which increases capacity.
  • There are condenser fans to reject the heat from the refrigerant to the atmosphere.

Expansion Valve

The expansion valve is placed after the condenser and before evaporator. The main function shall be as follows,

  • It maintains constant pressure and temperature
  • It controls the flow of refrigerant from the condenser to the evaporator
  • This expansion valve reduces the high-pressure liquid line to low pressure in the evaporator.
refrigeration cycle expansion valve
Refrigeration cycle expansion valve

Refrigerants

Refrigerant is the main working fluid in the refrigeration cycle. There are a few main characteristics of refrigerant by which it is selected. Normally, the following refrigerants are widely used in various refrigeration industries:

  • R134a
  • R410a
  • R407c

The selection of refrigerant is based on the followings,

Working Principle of Refrigeration Cycle

Let’s try to understand the working principle of refrigeration cycel.

refrigeration cycle working principle
Refrigeration cycle working principle

Step#1: Heat is being absorbed in the evaporator.

We have already learned that refrigerant has very low boiling temperature. So, normally, liquid refrigerant starts evaporating in the evaporator coil at normal pressure and temperature.

  • Liquid refrigerant absorbs heat from adjacent spaces or mediums and changes its phase from liquid to vapour.
  • If the adjacent medium is air, liquid refrigerant takes heat from air and evaporation happens. By losing heat, air gets cooled.
  • On the other hand, refrigerant takes heat and becomes heated. At the outlet of evaporator, all liquid refrigerant changed into vapour.

Step#2: Compressor increases pressure & temperature

When the power is on, compressor is started to rotate. Due to this rotation, there will be a slight low pressure at the inlet of compressor. Low pressure helps the refrigerant vapour to enter the compressor.

In the same way, compressor compresses the vapour and increase pressure & temperature at the outlet. It creases a pressure gradient or pressure difference which forces refrigerant vapour to enter the compressor.

Step#3: Heat removal in the condenser

After compressor, refrigerant vapour with high pressure and temperature, pass through the condenser.

Here, the refrigerant vapour changes its phase from vapour to liquid and release the heat into the sink or atmosphere.

Step#4: Flow control

At the outlet of condenser, liquid refrigerant along with vapour comes out but it needs to be,

  • controlled as per requirements &
  • entire vapour needs to be transferred into liquid.

These things are done in the expansion valve. This valve has throttle device by which it controls the flow and due to the expansion effect pressure reduces. This reduction of pressure results a phase change of vapour into liquid.

After expansion valve the mixture of liquid refrigerant & vapour changed into liquid and it will enter to the evaporator.

This refrigeration cycle continues and, in this way, refrigeration system works.

Working Principle Scheme of Refrigeration Cycle

It’s a very easy process and explained step by step to have a clear understanding.

  • Refrigerant is pumped in the refrigeration cycle or circuit.
  • It is circulated through refrigerant pipes or tubing.
  • It has a very low boiling point & it starts evaporating at normal conditions.
  • Refrigerant presents in the evaporator, take up the heat from adjacent air for evaporation.
  • Refrigerant changed its phase from liquid to vapour.
  • Low pressure is created at the inlet of the compressor.
  • Compressor creates high pressure & temperature at discharge.
  • The pressure differential between the inlet & outlet of the compressor sucks the refrigerant vapour from the evaporator.
  • The condenser is the next component in the refrigerant cycle after the compressor.
  • The refrigerant vapour is transferred to the next part of the refrigeration cycle to release heat into the atmosphere.
  • After the condenser, the refrigerant travels to the expansion valve.
  • The expansion valve controls the flow of refrigerant and refrigerant vapour present in the liquid refrigerant changed into a liquid.
  • Then it goes to the evaporator and this refrigerant cycle continues.

A blower circulates air through the evaporator coil and cool air is transferred to the areas to be conditioned. In the same way, the condensing coil also cooled by means of condenser fans.

Refrigeration Cycle Diagram

 The refrigerant cycle is described by the T-S & p-h diagram.

refrigeration cycle diagrams
Refrigeration cycle diagrams

COP of Refrigeration Cycle

The efficiency of the refrigeration cycle is described by COP or coefficient of performance.

h1 = Sp.  enthalpy before compression at Point 1

h2 = Sp. enthalpy after compression at Point 2

h3 = Sp. of enthalpy after cooling at Point 3

h4 = Sp. enthalpy after expansion at Point 4

Hence, as per COP definition,

COP = Refrigerating effect/Work-done

(h1-h4)/(h2-h1) = (h1-h3)/(h2-h1) [As h3 is equal to h4]

Actual Refrigeration Cycle

The actual refrigeration cycle is different from the standard refrigeration cycle due to different losses:

  • Vapor at the outlet of the evaporator is superheated conditions.
  • Superheated vapor prevents droplets of liquid refrigerant.
  • There is a frictional force.
  • Isentropic expansion doesn’t occur.
  • The liquid refrigerant in the condenser is subcooled.
  • Subcooled refrigerant helps to ensure 100% liquid entry to the expansion valve.
  • A pressure drop occurs in the evaporator due to friction.
  • A pressure drop occurs in the condenser due to friction.

Description of Actual Refrigeration Cycle

Let’s try to understand, actual refrigeration cycle or actual vapour compression cycle,

refrigeration cycle diagram vapor-compression cycle
Refrigeration cycle diagram vapor-compression cycle
  • Process 1-2-3

The portion 1-2-3 indicates the flow of the refrigerant in the evaporator at suction pressure and temperature.

  • Process 3-4 

This portion indicates a pressure drop as there is a resistance of the suction valve to the compressor.

  • Process 4-5 

This portion of refrigeration cycle indicates the heat addition from the cylinder wall to the refrigerant.

  • Process 5-6

This portion indicates the actual process of compression of the refrigerant in the compressor.

  • Process 6-7

The portion 6-7 indicates cooling of the refrigerant at the outlet of the compressor.

  • Process 7-8 

This part of the refrigeration cycle indicates a pressure drop due to discharge valve resistance.

  • Process 8-9–10-11

In this part, the refrigerant is desuperheated to dry state. Latent heat is removed and subcooling of refrigerant happens.

  • Process 11-1

This process indicates throttling of sub-cooled refrigerant and in this portion condenser pressure is changed into evaporator pressure.

Application of Refrigeration Cycle

A simple application of the refrigeration cycle, you can see in the refrigerator. Apart from the refrigerator, you can many air conditioning machines are working on the refrigeration cycle.

Conclusion

So, we have learned how does different air conditioner works, along with a few practical examples. Any doubt, don’t hesitate to write to us!  Anyways, try to solve the quizzes to test the core of learning! Cheers!

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